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Optimum filtration for thermal oils: prevent contamination and extend your system’s lifespan.

Why is filtration essential?
During operation, various contaminants may develop in the system, such as:
•Residues from installation materials
•Rust and metal scale
•Oxidation by-products and deposits
These impurities can affect pumps, valves and heat exchangers. This is why an effective filtration system is so crucial to ensure long service life and efficient operation.

The best solution for a heavily contaminated thermal oil system

One of our clients was struggling with serious contamination in their thermal oil system. Continuous high temperatures of 250°C had caused the oil to degrade, resulting in blockages throughout the installation.

One option was to drain and replace 3,000 litres of thermal oil on a regular basis, which was an expensive operation costing them €11 per litre. It added up to €33,000 for fresh oil alone, not including the charges incurred to dispose of the waste oil.

They tried various methods to slow down oil degradation, including the use of anti-scaling agents and chemical additives. A strainer with a 100-micron mesh was also considered, but this proved inadequate as a permanent solution to the problem.

The sustainable solution: efficient bypass filtration

To eliminate the need to change the oil all the time, BÈTA industrie introduced a more efficient approach: continuous filtration through a bypass flow. With this solution, the oil is purified on a continuous basis without the main process having to be interrupted. The end result? Longer oil life, less maintenance and less unplanned downtime.

Which filters are suitable for this process?

Melt-blown filter cartridges are commonly used for thermal oil systems, offering:
•Temperature resistance up to 400°C
•Extra-high dirt-trapping capacity
•Quick and easy to replace
•Long service life
Alternative metal filters are more expensive and harder to clean, while earth filtration is less effective at high temperatures.

Filter installation and maintenance

Correct installation is essential to avoid clogging and pressure loss. Key guidelines for thermal oil filtration include:
•Placement: install filters in a bypass line to avoid disrupting the main flow.
•Flow restriction: the maximum flow through the filter should not exceed 1% of the system’s total flow.
•Protection: a pressure relief valve and check valve help prevent damage caused by pressure spikes.
•Maintenance: check for pressure drop daily and replace filter elements in time.
For the best performance, start with coarse filtration (50–100 microns) followed by finer elements (1–10 microns).

In a nutshell: a well-designed and properly maintained bypass filtration system is essential to keep thermal oil systems operating at peak performance. With the right filtration methods, operators can avoid operational issues, minimise downtime and significantly extend system life.

Schedule a free consultation with one of our liquid filtration specialists today.

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